Bringing Power Of Commonality To The Fleet
by Susan Piedfort, Naval Information
Warfare Systems Command August 4, 2019
When Naval Information Warfare Center (NIWC) Atlantic delivered
its first Common Submarine Radio Room (CSRR) in 2005, it was praised
as a paradigm shift in the way submarine communications technology
is procured, integrated and managed.
Fourteen years later,
through more than 140 major installations and modernizations of five
submarine classes, the NIWC Atlantic CSRR team has improved the
program even more, saving money through combined procurements,
process improvement and state-of-the-art training systems for
Sailors.

April 10, 2019 - Members
of the Naval Information Warfare Center (NIWC) Atlantic
Common Submarine Radio Room (CSRR) team pose in the
production area. Through more than 140 major radio room
installations and modernizations in five submarine classes,
the CSRR team is saving money through combined procurements,
process improvement and state-of-the-art training systems
for Sailors. NIWC Atlantic provides systems engineering and
acquisition to deliver information warfare capabilities to
the naval, joint and national warfighter through the
acquisition, development, integration, production, test,
deployment, and sustainment of interoperable command,
control, communications, computer, intelligence,
surveillance, and reconnaissance, cyber and information
technology capabilities. (U.S. Navy photo by Joe Bullinger,
NIWC)
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The CSRR has evolved using a system of systems engineering and
integration approach from initial procurement of equipment to
deployment and sustainment. Using a common, modular, open systems
architecture, the CSRR offers a standard baseline across all
submarine classes, with flexibility for tailoring to unique platform
characteristics of Ohio (SSBN and SSGN), Seawolf (SSN), Virginia
(SSN) and Los Angeles (SSN) submarines. The open systems
architecture combines and leverages its constituent systems to
deliver capabilities not possible in an individual manner.
The CSRR program sponsor is the Undersea Communications and
Integration Program Office (PMW 770) within the Program Executive
Office for Command, Control, Communications, Computers and
Intelligence (PEO C4I). At NIWC Atlantic, CSRR is part of the Fleet
C4I and Readiness Department’s Submarine Integration Division,
headed by Dave Bednarczyk. Joe Manzi is the Afloat Submarine C4I
team lead and Bruce Edmund is CSRR production lead of a team of 100
government and industry personnel, including many former
submariners.
The modernization effort presents unique
challenges depending on the submarine class. In general, the
production team builds alteration installation kits and provides
them to the installing activity. The kitting process is used to
minimize on-site install time and costs with an integrated kit fully
prepped for installation. Kits include everything required for
installation, even cable tags and tie wraps. The more accomplished
in the controlled environment of the production facility, the less
required shipboard.
The cables, connectors, mounting kits,
etc., are assembled to the maximum extent possible to facilitate
installation. The equipment, also part of the kitting process,
undergoes rigorous configuration validation and pre-installation
test and check out (PITCO). During PITCO, the equipment is
integrated into the production test facility, preloaded and
configured for operational use. The afloat team maintains an arbor
which mimics the shipboard configuration of the radio room for each
class or configuration of submarines.
In the lab, with the
CSRR operating as it would on the submarine, approximately 85
percent of possible shipboard testing is accomplished using a
simulation-stimulation interface, which saves time and money. This
production quality assurance approach mitigates the risk of failures
during systems operational verification testing shipboard.
“The integration and test area test bed is so important, especially
in the new construction of the CSRR development,” said Edmund. “We
are able to adapt, to change quicker, which helps us drive the
latest product to platform. It costs less and is easier for the
government to do.”
Once fully tested, the shipset is kitted
and sent as a unit to the boat. Shipsets can go from Charleston to
pier side anywhere in the U.S in three to five days. The alteration
installation team installs the new room on board the submarine, then
there is more testing to bring the system up and fully operational.
The biggest strength of NIWC Atlantic’s CSRR effort, according
to Edmund, is the seasoned, knowledgeable team. That includes Steve
Faith, Virginia and Columbia class new construction CSRR program
manager; James Herndon, CSRR program manager for SSBN/SSBGN
modernization; Jason Jansen, senior field service engineer for
submarine radio rooms; and a host of technicians and subject matter
experts who have worked on CSRR for years through four blocks of
submarines and various increments and versions of software.
Faith, who has 38 years of submarine experience, has seen the CSRR
program evolve from early on when new construction submarine radio
rooms were built by electric boat using contractor furnished
equipment. With USS North Dakota (SSN 784) NIWC Atlantic picked up
procurement of the radio room and started using government furnished
equipment. “We were able to adapt and change, and bring costs down
with SSN 784. We have had the Virginia-class SSNs since 2012 –
that’s 12 boats we currently have integrated CSRR into – that’s a
great learning curve,” said Faith.
For new construction
boats, funding begins five years in advance, which allows the CSRR
team to spread out processes. “We are procuring equipment, building
harnesses, testing equipment inside the lab environment, in test
beds and working the bugs out,” Faith said. Now on its 16th Virginia
class sub, the team continues to drive down costs.
“We’re
saving $1.1 to $1.5 million on each hull, and that money goes back
to the program office,” Faith added. “We’ve evolved to doing almost
full interior communications support. We do all fabrication, testing
for capability based in-service engineering agent, verification
tests, lifecycle logistics support, and we have a training team,” he
said.
Training takes place on the multi-reconfigurable
training system (MRTS), a series of flat screen panels run by
control software that replicates shipboard component interfaces.
Like the rest of the core group, Herndon has seen the benefit of
experience and collaboration as the team has worked through
challenges. “We have a very efficient model here,” Herndon said.
“Why not share it with others?”
“We would go anywhere to
support anyone, if we need to,” Jansen added. “Not just our program,
but whatever the fleet needs. We’ll find a way to support them.”
“I think that’s what makes this team different,” Edmund said.
“We have this great wealth of knowledge, and we are truly integrated
as a team. There is a real sense of ownership in what we are doing.”
“It’s just a different group of people here,” Faith added. “We
like what we do. No one wants to leave.”
Even so, the CSRR
team is grooming the next generation to support the fleet far into
the future. By leveraging dedicated, expert people with effective
processes, the CSRR team will continue to accelerate capability
deliveries that pay off in improved fleet readiness.
As a
part of
Space and Naval Warfare Systems Command, NIWC Atlantic provides
systems engineering and acquisition to deliver information warfare
capabilities to the naval, joint and national warfighter through the
acquisition, development, integration, production, test, deployment,
and sustainment of interoperable command, control, communications,
computer, intelligence, surveillance, and reconnaissance, cyber and
information technology capabilities.
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